Slotted Duct Insulation  (Phenolic) duct Insulation comprises a fibre-free rigid thermoset phenolic insulation core ,faced on one side (external face) with an aluminium vapour barrier foil, and faced on the other side (internal face) with a glass tissue based facing. ‘V’ grooves are machined into the panels to allow the product to effectively encase and insulate ductwork.

ventilation pipes ducted pipe system ventilation air conditioning ceiling
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Custom Insulation is a premier manufacturer of Slotted Duct Insulation for ductwork. We cater to any dimensions, starting from 203mm, with all sections supplied in standard 1.2m lengths. Our Midlands-based design team is dedicated to delivering bespoke solutions with industry-leading turnaround times. Explore our offerings and get in touch for any unique requirements.

Thickness (mm)Dimensions (mm)
252400 x 1200
302400 x 1200
352400 x 1200
402400 x 1200
502400 x 1200
Temperature (°C)Thermal Conductivity (mm)
-200.024
100.022
250.023
500.026
800.031

Minimum thickness (mm) of Phenolic Insulation for condensation control on ductwork carrying chilled air in ambient condition
Indoor still air temperature +25°C, relative humidity 80%, dewpoint temperature 21.3°C

Minimum air temperature inside duct (°C)Minimum thickness of insulating material (mm)
Low emissivity: 0.05
(e.g. BCO Foil)
Medium emissivity: 0.44
(e.g. Dusty galvanised steel)
High emissivity: 0.90
(e.g. Black painted steel)
15202020
10302020
5502520
054 (30 + 25)3020

Minimum thickness (mm) of Phenolic Insulation for ductwork carrying warm air to control heatheat

Air temperature 35°C; ambient temperature 15°C
Low emissivity: 0.05
(e.g. BCO Foil)
Medium emissivity: 0.44
(e.g. Dusty galvanised steel)
High emissivity: 0.90
(e.g. Black painted steel)
Max permissible heat loss (W/m²)
20252516.34

Minimum thickness (mm) of Phenolic Insulation for Chilled / dual purpose ductwork to control heat gain

Air temperature 13°C; ambient temperature 25°C
Low emissivity: 0.05
(e.g. BCO Foil)
Medium emissivity: 0.44
(e.g. Dusty galvanised steel)
High emissivity: 0.90
(e.g. Black painted steel)
Max permissible heat loss (W/m²)
304040-6.45
Thickness (mm)Dimensions (mm)
252400 x 1200
302400 x 1200
352400 x 1200
402400 x 1200
502400 x 1200
Temperature (°C)Thermal Conductivity (mm)
-200.024
100.022
250.023
500.026
800.031

Minimum thickness (mm) of Phenolic Insulation for condensation control on ductwork carrying chilled air in ambient condition
Indoor still air temperature +25°C, relative humidity 80%, dewpoint temperature 21.3°C

Minimum air temperature inside duct (°C)Minimum thickness of insulating material (mm)
Low emissivity: 0.05
(e.g. BCO Foil)
Medium emissivity: 0.44
(e.g. Dusty galvanised steel)
High emissivity: 0.90
(e.g. Black painted steel)
15202020
10302020
5502520
054 (30 + 25)3020

Minimum thickness (mm) of Phenolic Insulation for ductwork carrying warm air to control heatheat

Air temperature 35°C; ambient temperature 15°C
Low emissivity: 0.05
(e.g. BCO Foil)
Medium emissivity: 0.44
(e.g. Dusty galvanised steel)
High emissivity: 0.90
(e.g. Black painted steel)
Max permissible heat loss (W/m²)
20252516.34

Minimum thickness (mm) of Phenolic Insulation for Chilled / dual purpose ductwork to control heat gain

Air temperature 13°C; ambient temperature 25°C
Low emissivity: 0.05
(e.g. BCO Foil)
Medium emissivity: 0.44
(e.g. Dusty galvanised steel)
High emissivity: 0.90
(e.g. Black painted steel)
Max permissible heat loss (W/m²)
304040-6.45

“Custom Insulation have proven over many years to be experts in their field. The quality of their products, technical capability and customer service is excellent”.

Supply Chain Manager, Rail Industry.