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Value Analysis/Value Engineering (VAVE)

Driving Innovation at Custom Insulation

In the dynamic world of insulation, standing out means embracing change and continuous innovation. At Custom Insulation, we’ve chosen to adopt the Value Analysis/Value Engineering (VAVE) approach as our innovation compass. We want to shine a light on the concept of VAVE and explore its transformative impact on our operations and the services we provide to our valued clients.

What is VAVE?

VAVE, a discipline that stands for Value Analysis/Value Engineering, is an inclusive methodology adopted to enhance product or service value while efficiently managing costs. It scrutinises every stage of a product’s journey, from its design and development to its production and distribution, with the goal of strengthening its value proposition.

VAVE at Custom Insulation

Our approach to VAVE is an integral part of our commitment to maximise the benefits our insulation products deliver to our customers, whether it’s for their home, their construction project or even for an industrial application.

Key Benefits of VAVE:

Cost Optimisation: VAVE is the cornerstone of our strategy to optimise costs without sacrificing the quality that Custom Insulation is renowned for. It involves analysing every component, process, and material involved in our manufacturing operations, driving efficiency and minimising waste.

Quality Enhancement: Through rigorous evaluation of design, functionality, and performance, VAVE allows us to constantly enhance our product quality, meeting and often exceeding customer satisfaction.

Innovation and Differentiation: With VAVE, we’re constantly pushing the boundaries of what’s possible in insulation technology, helping us create unique products that give us and our customers a competitive edge.

Time-to-Market Optimisation: VAVE has enabled us to identify and streamline steps in our product development cycle, accelerating our time-to-market and ensuring we continue to lead the industry.

VAVE in Action: Our dedicated teams, from engineering to marketing, have fully embraced the VAVE approach, generating innovative solutions, and reducing complexity. Thermal imaging scans are regularly performed to identify improvement areas. We’ve achieved a 30% part number reduction and around 20% of parts were simplified with small design changes. The results? A significant VAVE saving of approximately 15% TO.

What next?

Embracing VAVE has allowed Custom Insulation to stay ahead in a competitive market, fulfilling customer needs while continuously innovating. It’s this commitment to continuous improvement that underscores our reputation as a leader in insulation solutions. But why take our word for it? Explore the potential of VAVE-driven products and discover how Custom Insulation is redefining insulation solutions today.

Eager to collaborate? Give us a ring!

📞 01283 500333 

If you have any questions about our products or need to discuss a solution for your requirements please call on 01283 500333 weekdays 8.30am – 4.00pm

15 August 2023, 2:48 pm|

INDUSTRIAL

Steam generators are normally insulated by a sheet-metal skin which is held a few inches away from the machine by a series of skeleton metalwork rods. The space between the skin and the machine is then stuffed with glass fibre. We needed to develop an alternative that was less dusty and easier to maintain.

Project:

We designed a jacket system using high-temperature cloths and infills. The jacket is assembled almost like a jigsaw, which means it can be easily removed for machine maintenance and replaced quickly afterwards, reducing downtime and saving money. The new jacket also brings improved health and safety features for those working with the machines.

Results:

The client can now carry out maintenance without worrying about the insulation system. Jackets can be made to order for various-sized machines, and they deliver time savings and value for money.

14 August 2019, 6:33 am|

BUILDING AND CONSTRUCTION

Affordable acoustic pads to sit behind perforated metal ceiling tiles.

Project:

We designed efficient acoustic pads that sit behind the metal ceiling tiles used in offices, schools and other large buildings across the world. The acoustic pads are affordable, quick to manufacture and easy to install.

Results:

We supply an average of 30,000 pads per month, which are delivered directly to the relevant project site. Our customer is currently using these acoustic products in a large refurbishment project across France for the McDonalds restaurant chain.

14 August 2019, 6:31 am|

BOAT BUILDING

We were approached by the company which moulds hulls and superstructures for the next generation of lifeboats. They needed insulation to block heat loss from their curing ovens.

Project:

The company currently used 6m long, heavy insulation panels. Moving the panels was time-consuming and potentially dangerous. We developed a thermal curtain using a reflective aluminiumised cloth with a glass-fibre infill. The curtain is lightweight and easily moveable.

Results:

The curtain is an efficient insulation product, reducing the heat loss from the curing ovens. This means faster heating times, which saves the company time and money. The curtain can also be rolled away when the oven structure is being moved over the moulds, improving safety in the workshop.

12 August 2019, 10:46 am|

Rail

Cleaner, lighter insulation material for overground and underground rolling stock.

Project:

We developed a foam-based product to replace the traditional fully-enclosed glass fibre material. We have had the new material fire-tested and certified, and demonstrated that it is more environmentally friendly and lighter in weight than the original materials.

Results:

This material is being used in all our future rail contracts of this type, including next generation projects like the Aventra platform. By achieving this we were awarded supplier of the year on multiple occasions.

12 August 2019, 10:17 am|