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Custom Insulation launched the Custom ThermoSlot product range for the UK construction industry on 24th September. It’s been well received, generating a healthy stream of enquiries, all of which have turned into Purchase Orders.

Our slotted board insulation products are available as a CE-marked PIR solution tested for external use, or a Phenolic option suitable for both internal and external applications.

As part of ramping up to the commercial launch, we completed a pilot project for ICS Insulation & Cladding Services for a Secondary School in Harlow, Essex. Onsite feedback was very positive:

“The well manufactured covered board significantly improved our installation efficiency by considerably reducing labour install time. We noted the bends and sets were a nice, snug fit meaning the insulation around the joints kept its integrity, which greatly satisfied both ourselves and our client.”

Andy Walsh (Director – Insulation Cladding Services Ltd) added : “The quality of materials and support provided by Custom Insulation Ltd was exceptional throughout and we would highly recommend this product to other contractors and look forward to using it ourselves in future projects.”

Throughout the product development process, our single-minded focus has been on ensuring robust plans are in place to deliver products in line with industry expectations for time, quality and cost.

We’ve invested heavily into next generation slotting machine technology and completed multiple production test runs. A high-quality supply chain is in place. Our production and quality processes are industry-leading and our pricing is aligned to market norms. In short, we’re ready to go.

Custom Insulation is proud to launch our Custom ThermoSlot product range for the UK construction industry after months of careful preparation.

Slotted board insulation enhances thermal performance, protects against environmental elements, and meets stringent building regulations, offering a comprehensive solution for HVAC systems and mechanical services. Two options are available: a CE-marked PIR solution tested for external use only, and a Phenolic option suitable for both internal and external applications.

Throughout our pre-launch planning we focused on 3 things:

1. Time: Deliver finished products from order to dispatch within industry timeframes which are designed for quick and efficient on-site installation.
2. Quality: Deliver products to industry quality standards by investing in next-generation slotting machinery, completing extensive production test runs and supplying finished products to pilot projects (we consistently received excellent feedback).
3. Cost: Align prices to market norms to offer competitive rates across the product range.

We have been a leader in bespoke, sustainable acoustic and thermal insulation for many years across the white goods, automotive, industrial, and rail sectors. Many projects require tailored solutions and that’s where we come in. We quickly understand requirements, establish the correct specification, source the ideal raw materials from our broad supplier base and manufacture custom solutions. Every piece is shaped, cut, and finished by hand in Burton-upon-Trent, combining traditional craftsmanship with CNC precision.

The launch of Custom ThermoSlot introduces our proven core competencies into the UK construction industry. A high-quality supply chain is in place. Our production and quality processes are industry-leading. Our pricing is aligned to market norms and we’ve built relationships with multiple leading UK Distributors, enabling us to supply Contractors efficiently across the UK from our facilities in central England.

Driving Innovation at Custom Insulation

In the dynamic world of insulation, standing out means embracing change and continuous innovation. At Custom Insulation, we’ve chosen to adopt the Value Analysis/Value Engineering (VAVE) approach as our innovation compass. We want to shine a light on the concept of VAVE and explore its transformative impact on our operations and the services we provide to our valued clients.

What is VAVE?

VAVE, a discipline that stands for Value Analysis/Value Engineering, is an inclusive methodology adopted to enhance product or service value while efficiently managing costs. It scrutinises every stage of a product’s journey, from its design and development to its production and distribution, with the goal of strengthening its value proposition.

VAVE at Custom Insulation

Our approach to VAVE is an integral part of our commitment to maximise the benefits our insulation products deliver to our customers, whether it’s for their home, their construction project or even for an industrial application.

Key Benefits of VAVE:

Cost Optimisation: VAVE is the cornerstone of our strategy to optimise costs without sacrificing the quality that Custom Insulation is renowned for. It involves analysing every component, process, and material involved in our manufacturing operations, driving efficiency and minimising waste.

Quality Enhancement: Through rigorous evaluation of design, functionality, and performance, VAVE allows us to constantly enhance our product quality, meeting and often exceeding customer satisfaction.

Innovation and Differentiation: With VAVE, we’re constantly pushing the boundaries of what’s possible in insulation technology, helping us create unique products that give us and our customers a competitive edge.

Time-to-Market Optimisation: VAVE has enabled us to identify and streamline steps in our product development cycle, accelerating our time-to-market and ensuring we continue to lead the industry.

VAVE in Action: Our dedicated teams, from engineering to marketing, have fully embraced the VAVE approach, generating innovative solutions, and reducing complexity. Thermal imaging scans are regularly performed to identify improvement areas. We’ve achieved a 30% part number reduction and around 20% of parts were simplified with small design changes. The results? A significant VAVE saving of approximately 15% TO.

What next?

Embracing VAVE has allowed Custom Insulation to stay ahead in a competitive market, fulfilling customer needs while continuously innovating. It’s this commitment to continuous improvement that underscores our reputation as a leader in insulation solutions. But why take our word for it? Explore the potential of VAVE-driven products and discover how Custom Insulation is redefining insulation solutions today.

Eager to collaborate? Give us a ring!

📞 01283 500333